If you have a pontoon dock, there’s a good chance that you’ll eventually need to replace a broken pile bracket. Pile brackets are the metal brackets that attach the pontoon dock to the piles (posts) in the water. Over time, these brackets may become corroded, wear out, and need to be replaced.
Replacing broken pile brackets is not difficult, but it requires a few tools and some basic knowledge of pontoon dock construction. This article will walk you through the process of replacing broken pile brackets on a pontoon dock.
But first, let’s look at how to identify a broken or worn-out pile bracket.
How to identify a broken pile bracket
If you have a pontoon dock, it’s important to keep an eye on the pile brackets. As mentioned, these metal brackets attach the dock to the piles (or other support structures). Over time, they can become corroded or damaged, leading to serious problems.
Here are some signs that a pile bracket is broken or worn out:
- The bracket is bent, possibly from becoming bound up or not the correct shape, maybe from having been hit
- There is rust or corrosion on the bracket.
- There are cracks in the welds.
- The bracket is loose or coming detached from the pile or dock. The pile bracket will either sag or start banging as the bolts have become loose and elongated the hole within which the bolts are housed.
- The bracket is cracked or broken.
- The bracket rollers are loose or missing, or the lugs that house the rollers are damaged or missing.
- The bracket rollers are concave in shape and have difficulty moving up and down the pile.
If you notice any of these signs, taking action immediately is important. Replacing a worn-out or broken bracket is a simple process and will help extend your dock’s life. As such, pontoon maintenance should be performed regularly to avoid larger repairs down the road.
How to remove a broken pile bracket
With just a couple of tools, you can remove a broken pile bracket and replace it with a new one.
Tools and Materials Needed:
- Spanner
- Hammer
Instructions:
- Begin by removing the old, broken pile bracket from the pontoon dock. Use a spanner to loosen the nuts that connect the pile bracket to the pontoon dock. If the bracket is severely corroded, you may need to use a hammer to break the bracket free from the dock.
- Once the nuts have been removed, and you can move the bracket lift it up over the top of the pile, removing it completely. You can then either weld and repair the bracket or have it ready to install a new bracket.
How to install a new pile bracket
Installing a new pile bracket is just as easy as removing a damaged one.
Tools and Materials Needed:
- Spanner
- Hammer
- New/repaired pile bracket
Instructions:
- Secure a rope loosely around the pile. This eliminates the pontoon swinging away from the pile when you remove the old pile bracket. Remove pile caps and store them carefully (they can blow off the pontoon, so weigh them down) Remove pontoon bracket bolts and carefully lift the old pile bracket up off the top of the pile. You may require a ladder for this, so it is recommended to have someone help you by holding the ladder’s base, as the pile bracket can be quite heavy.
- Begin by placing the new or repaired pile bracket over the pile and manoeuvring it down the pile to align with the pontoon dock. If you angle the bracket on the pile, the rollers should stop it from taking off down the pile. If the bolts are hard-fixed into the pontoon, you will need to manoeuvre the bracket and pontoon to allow the bracket to go over the bolts by pushing the pontoon slightly away from the pile.
- Use a spanner to hand-tighten the nuts onto the attaching bolts, being careful not to overtighten and strip the threads. We recommend nyloc-style nuts so they don’t come loose.
- Tighten the nuts using a spanner until they are snug, but do not overtighten. Once all the nuts are tight, use a hammer to gently tap the bracket, if necessary.
- Check that the bracket is secure and level before moving on. If everything looks good, you’re finished!
The importance of replacing and repairing damaged pile brackets
One of the most important components of a dock is the pile bracket. A pile bracket is the only mechanical connection between the dock and the piles. They keep the dock stationary and allow it to move up and down with the changing tides.
Failing to repair and maintain pile brackets can result in catastrophic damage to a pontoon. The brackets are constantly exposed to salt water and sun, which can cause them to deteriorate over time. If they are not replaced or repaired when damaged, the dock will become unstable and can collapse. This can not only cause property damage, but it can also be dangerous for people who are using the dock.
Inspecting your pile brackets regularly and replacing or repairing them as soon as you notice any damage is important. Taking care of your pile brackets can help ensure that your dock remains safe and stable for years to come.
Call Micks Marine Maintenance to repair or replace broken pile brackets
If you require professional assistance to repair your pontoon dock, look no further than Micks Marine Maintenance.
By calling us, you can be assured that you’re getting the best possible service and repair or replacement of any broken pile brackets. Our team has more than 25 years of experience in pontoon maintenance and repairs, so we know exactly what needs to be done to ensure that the problem is fixed correctly and efficiently. We also use only the highest quality parts and components in our work, so homeowners can rest assured that their pontoon is in good hands.
But why wait till it’s too late to call us? We offer a pontoon maintenance service that includes regular inspections to ensure everything on your pontoon dock is in good working order. This can help prevent any major issues from developing and save you money on repairs down the road.
Please contact us today for more information about our services or to schedule a free consultation. Alternately, read our post, How to Find Pontoon Dock Replacement Parts, for more information.
Tips for preventing future damage to your pontoon dock’s pile brackets
Pontoon docks are a popular choice for waterfront property owners, as they provide easy access to the water. However, regular maintenance is required to keep these docks in good condition, and one important part of this maintenance is preventing damage to the pile brackets.
The most important thing you can do to prevent damage is to regularly inspect the pile brackets for any signs of wear or corrosion. If you notice any damage, repair it as soon as possible to prevent it from worsening. You should also remove any barnacle buildup as soon as it’s noticed, as this can cause significant damage over time.
In addition, it’s important to replace the rollers on the bracket whenever they show signs of wear. This will help ensure that the dock moves smoothly and doesn’t cause additional damage. By following these simple tips, you can help keep your pontoon dock in good condition for many years to come.
Conclusion
To replace a broken pile bracket on a pontoon dock, use a spanner to loosen the nuts that connect the bracket to the dock and remove it. You can either weld and repair the bracket or have it ready to install a new one.
Place the new or repaired pile bracket over the pile and manoeuvre it down the pile to align with the pontoon dock. Ensure that it is properly aligned with the holes where the attaching bolts go through. Use a spanner to hand-tighten the nuts onto the attaching bolts.
Check that the bracket is secure and level before moving on. If everything looks good, you’re finished!
Pontoon dock pile brackets play an important role in the stability and longevity of a dock. By regularly inspecting the pile brackets and removing any barnacle build-up, you can help prevent significant damage from occurring. If any repair or corrosion is noticed, it should be addressed before it causes further damage. Additionally, it is important to replace the rollers as soon as they show signs of wear in order to keep the bracket functioning properly.
If you need professional help replacing or repairing broken or worn pile pontoon dock pile brackets, call Micks Marine Maintenance today! We have more than 25 years of experience in pontoon dock maintenance and repairs and can provide you with the best possible service. Click here to learn more.